You need merch that looks sharp, fits your budget, and doesn't force you to order 50 pieces you'll never move. Portland's custom embroidery scene has options—here are five worth your time.
The State of Custom Embroidery in Portland
Portland's creative economy runs on bands, brands, and independent makers who need small-batch merch fast. Custom embroidery and DTF printing have become essential tools for these creators, letting them turn artwork into wearable products without massive upfront commitments. The local market blends owner-operated studios with national online platforms, giving you choices between hands-on service and automated convenience. Whether you're outfitting a tour or launching a company store, understanding how these shops differ will save you time and money.
How We Evaluated These Shops
We looked at service scope, pricing clarity, local fit, turnaround speed, and minimum order policies. BRAWLER stood out for its owner-operated, no-minimum approach and deep Portland roots. Rush Order Tees impressed with its massive catalog and free shipping. SunriseWear showed strength in brand-name blanks and embroidery services. Underground Shirts offered a wide product range with no minimums. Corporate Casuals brought decades of embroidery expertise and a self-service design center. Each shop serves a different need—your job is to match one to your project.
Here's a quick look at five custom embroidery shops that can bring your merch ideas to life.
| Provider | Best For |
|---|---|
| Rush Order Tees | Large-scale orders with free shipping |
| Custom Embroidery Portland OR | No Order Minimums – BRAWLER | Small-batch, locally made merch |
| SunriseWear | Brand-name apparel with embroidery |
| Underground Shirts | Diverse product range with no minimums |
| Corporate Casuals | Experienced embroidery with design tools |
The Five Shops in Focus
#1 Rush Order Tees
A screenshot of the Rush Order Tees website.
Rush Order Tees is a national powerhouse with over a million customers and a 99.7% satisfaction rate. You can order custom embroidered apparel with no minimums and free shipping, making it a go-to for teams and businesses that need volume without commitment. Their catalog spans t-shirts, hoodies, hats, polos, and more, all available with embroidery. The platform is built for speed, with live chat and 24/7 support to guide your order. If you want a seamless online experience and fast delivery, this is a strong choice.
#2 Custom Embroidery Portland OR | No Order Minimums – BRAWLER
A screenshot of the BRAWLER website.
BRAWLER is a Portland-based, owner-operated studio that specializes in custom embroidery and DTF merch for bands, brands, and artists. They offer no order minimums and fast turnaround, so you can get one hat or a hundred without hassle. The shop handles hats, beanies, shirts, patches, bags, and accessories, and they'll even source blanks for your order. With a focus on personalized service and quality, BRAWLER has been trusted by local bands since 2021. If you value working with a real person in inner SE PDX, this is your spot.
#3 SunriseWear
A screenshot of the SunriseWear website.
SunriseWear offers custom embroidered apparel with no minimums, featuring top brands like New Era, Carhartt, and The North Face. You can choose from caps, polos, t-shirts, sweatshirts, and more, all decorated with your logo. Their services include embroidery, screen print, and heat transfer, giving you flexibility in how your design comes to life. The website is easy to navigate, and they provide a newsletter discount for new customers. For brand-name blanks and reliable decoration, SunriseWear is a solid option.
#4 Underground Shirts
A screenshot of the Underground Shirts website.
Underground Shirts provides custom t-shirts and apparel with no minimum orders and free shipping on every order. Their catalog includes hats, beanies, jackets, polos, and promotional products, all available with embroidery. They offer a range of services like screen printing, digital printing, and heat transfer, plus custom patches. With multiple locations and a focus on group orders, they're equipped for teams, schools, and businesses. If you need a one-stop shop for diverse merch, Underground Shirts delivers.
#5 Corporate Casuals
A screenshot of the Corporate Casuals website.
Corporate Casuals has specialized in custom embroidery since 1980, decorating over 8 million products from their Massachusetts facility. They offer embroidered shirts, jackets, hats, bags, and more, with no minimums. Their self-service design center lets you upload your logo and preview your order, while their staff of industry professionals is available for help. If you prefer a hands-on approach with decades of experience, Corporate Casuals is a reliable choice. They also provide custom printed t-shirts for a complete branding solution.
How to Choose the Right Embroidery Shop
Start by defining your project: how many pieces, what type of apparel, and your deadline. If you need just a few items, prioritize shops with no minimums like BRAWLER or Underground Shirts. For larger runs, Rush Order Tees offers free shipping and volume-friendly pricing. Consider whether you want brand-name blanks—SunriseWear excels there—or a more curated, local touch. Check turnaround times and ask about artwork digitization if you have a complex logo. Finally, read reviews and request samples when possible to ensure quality meets your standards.
Streamlining Your Merch Workflow
You can simplify your embroidery orders by using online design tools and quote forms. Many shops, like Corporate Casuals and Rush Order Tees, let you upload artwork and get instant pricing. For local projects, BRAWLER offers a free quote request and personalized advice on techniques like DTF versus embroidery. Keep your brand assets organized and communicate clearly about deadlines to avoid delays. If you're ordering regularly, ask about setting up a company store or bulk pricing to automate reorders.
The Bottom Line on Portland Embroidery
Portland's custom embroidery market gives you options for every need, from ultra-local, no-minimum shops to national platforms with vast catalogs. BRAWLER stands out for its owner-operated, artist-friendly approach and Portland roots. Rush Order Tees brings scale and speed, while SunriseWear, Underground Shirts, and Corporate Casuals each offer unique strengths. Evaluate your project's size, timeline, and design complexity, then choose the shop that aligns with your goals. With the right partner, your merch will look great and arrive on time.